At Pelsan, our blown film extrusion lines produce
high-quality breathable films up to 2200 mm width, mainly
for hygiene and industrial applications. Compared to cast
technology, blown film provides superior cross-direction
strength, essential for end-use performance. All lines
feature advanced MDO units for precise machine-direction
stretching and optimal breathability.
With our in-house breathable compounds, we ensure full
control over formulation and process stability. Each line
also includes full-width inspection systems for defect
detection and traceability through printing, lamination, and
slitting. This closed-loop quality control guarantees
consistent performance and reliability in every roll.
Pelsan’s cast film technology enables the production
of both breathable and non-breathable films using mono and
co-extrusion systems, with widths up to 2200 mm. Designed
for hygiene applications, our cast lines provide excellent
gauge control and visual quality.
Cast films offer superior softness and touch, while our process flexibility supports a wide variety of customer-specific applications.
We are producing non-breathable films with micro-embossing. This allows us to get soft touch and matte
surfaces.
Our compounding division is equipped with high-performance twin-screw extruders for the production of various masterbatches , compounds for breathable film production and composite applications.
Our technical expertise allows us to formulate materials
that meet demanding performance criteria while ensuring
compatibility with high-speed production lines. We offer
tailored solutions for hygiene and industrial sectors, with
a strong focus on quality consistency and cost-effective
performance.
At Pelsan, our advanced flexographic printing lines
deliver superior results by combining high-resolution output
with high-speed production capabilities. We offer up to
8-color printing using both solvent-based and water-based
inks on film widths up to 2200 mm. Thanks to our
high-precision registration systems, we ensure excellent
accuracy for printed designs, including photo-eye marks on
thin films.
All processes are monitored through full-width inspection
systems, guaranteeing consistent quality and traceability
throughout production. In-house ink dispensing systems allow
us to control the entire ink management process, ensuring
color consistency, process stability, and minimized waste.
Our commitment to sustainability and environmental
responsibility makes us a reliable partner for global
hygiene and medical brands seeking visually compelling and
eco-conscious solutions.
At Pelsan, we believe that outstanding print quality begins with outstanding plates. That’s why
we’ve invested in advanced plate making technologies that deliver precision, consistency, and
efficiency.
Our expert repro team prepares artwork for production with maximum accuracy, ensuring color
consistency and reliable approvals through digital proofing. Smart automation streamlines processes
and minimizes errors throughout the workflow.
With state-of-the-art imaging and exposure systems, we produce plates that offer outstanding
clarity, durability, and stability on press. Flat top dot technology ensures sharper details and
smoother tonal transitions.
Pelsan offers advanced rotogravure printing
capabilities on film widths up to 2200 mm, supporting up to
5 colors including 4+1 reverse printing in a single pass.
This technology is primarily used for hygiene products such
as baby diapers, sanitary napkins, and adult incontinence
items, ensuring high visual quality and process consistency
to meet the stringent demands of global brands. With
in-house ink dispensing systems, we maintain full control
over all ink-related processes, securing color stability,
efficient changeovers, and repeatable print performance
across production batches.
We specialize in lamination and slitting technologies tailored for hygiene and industrial applications. We utilize advanced hotmelt lamination, extrusion coating and calender (thermobonding) lamination technologies to produce high-quality composite materials.
By integrating our in-house film production with a diverse range of nonwoven substrates—sourced from our group companies—we deliver flexible, custom-made solutions to meet varying market needs. Our precision slitting and bonding processes maintain an optimal balance between efficiency and quality, supporting sustainable manufacturing practices and ensuring consistent performance in end-use applications.
