At Pelsan, our blown film extrusion lines produce high-quality breathable films up to 2200 mm width, mainly for hygiene and industrial applications. Compared to cast technology, blown film provides superior cross-direction strength, essential for end-use performance. All lines feature advanced MDO units for precise machine-direction stretching and optimal breathability.

With our in-house breathable compounds, we ensure full control over formulation and process stability. Each line also includes full-width inspection systems for defect detection and traceability through printing, lamination, and slitting. This closed-loop quality control guarantees consistent performance and reliability in every roll.

Pelsan’s cast film technology enables the production of both breathable and non-breathable films using mono and co-extrusion systems, with widths up to 2200 mm. Designed for hygiene applications, our cast lines provide excellent gauge control and visual quality.

Cast films offer superior softness and touch, while our process flexibility supports a wide variety of customer-specific applications. We are producing non-breathable films with micro-embossing. This allows us to get soft touch and matte surfaces.

Our compounding division is equipped with high-performance twin-screw extruders for the production of various masterbatches and specialized compounds. We primarily produce calcium carbonate (CaCO₃) filled breathable compounds, which are the core material for our breathable films.

Our technical expertise allows us to formulate materials that meet demanding performance criteria while ensuring compatibility with high-speed production lines. We offer tailored solutions for hygiene and industrial sectors, with a strong focus on quality consistency and cost-effective performance.

At Pelsan, our advanced flexographic printing lines deliver superior results by combining high-resolution output with high-speed production capabilities. We offer up to 8-color printing using both solvent-based and water-based inks on film widths up to 2200 mm. Thanks to our high-precision registration systems, we ensure excellent accuracy for printed designs, including photo-eye marks on thin films.

All processes are monitored through full-width inspection systems, guaranteeing consistent quality and traceability throughout production. In-house ink dispensing systems allow us to control the entire ink management process, ensuring color consistency, process stability, and minimized waste. Our commitment to sustainability and environmental responsibility makes us a reliable partner for global hygiene and medical brands seeking visually compelling and eco-conscious solutions.

At Pelsan, we believe that outstanding print quality begins with outstanding plates. That’s why we’ve invested in advanced plate making technologies that deliver precision, consistency, and efficiency.

STEP 01

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Prepress Work

BackNext:2. GMG Print Proof

Our expert repro team prepares artwork for production with maximum accuracy, ensuring color consistency and reliable approvals through digital proofing. Smart automation streamlines processes and minimizes errors throughout the workflow. With state-of-the-art imaging and exposure systems, we produce plates that offer outstanding clarity, durability, and stability on press. Flat top dot technology ensures sharper details and smoother tonal transitions.

Our rotogravure capabilities represent the pinnacle of print quality for flexible packaging. Equipped with advanced 8-color rotogravure presses, we provide exceptional color depth, vibrant graphics, and precise detailing on film widths up to 2200 mm.

This technology is primarily used for hygiene products such as baby diapers, sanitary napkins, and adult incontinence items, ensuring high visual quality and process consistency to meet the stringent demands of global brands. With in-house ink dispensing systems, we maintain full control over all ink-related processes, securing color stability, efficient changeovers, and repeatable print performance across production batches.

Pelsan is highly specialized in hot-melt lamination, combining our breathable films with nonwoven materials to create premium composites up to 2200 mm in width.

By integrating our in-house film production with a diverse range of nonwoven substrates—sourced from our group companies—we deliver flexible, custom-made solutions to meet varying market needs. Our precision slitting and bonding processes maintain an optimal balance between efficiency and quality, supporting sustainable manufacturing practices and ensuring consistent performance in end-use applications.